Energy Guard™ Lite System

Shorter.
Smarter.
Still Proven.

Same Edge. Lighter Package.

A lighter, more modular aerodynamic system designed for faster installs, easier fit, and MVTS-certified fuel savings, from 28' pup trailers to 53' dry vans.

EverGuard® Lifetime Warranty MVTS Certified™ Fuel Savings Made in the USA SmartWay® Verified CARB Compliant
Talk to a Specialist Explore the System ↓
Lite Skirt 67 lbs / set
AeroEnd™ Top Fairing Fixed Rear Flow
Energy Flaps Certified Edge
0%
Max Fuel Economy
Improvement
0
Gallons Saved
per 1,000 Mi (Pup)
0"
More Ground
Clearance vs. Competition
0 lbs
Total System Weight
53' Trailer

Why Fleets Choose Lite

Maximum Savings. Minimum Weight.

The Energy Guard Lite system delivers MVTS-certified fuel savings with a shorter, lighter skirt panel and a modular design that covers everything from 28' pup doubles to 53' dry vans, with one solution, one warranty, and one install process your team already knows.

⚖

Lightweight Design

104 lbs total for a complete 53' system. Less weight means more cargo capacity on every run.

↑

Highest Ground Clearance

Up to 6" more ground clearance than leading competition, fewer impacts, less damage.

⊞

Fleet-Friendly Fit

One modular design covers 28' to 53' trailers. Pup doubles and dry vans, no separate SKU needed.

⚡

Fast Installation

Self-aligning design with fewer brackets. Full system in under 1.5 man-hours.

💰

Lower Operating Costs

Up to $4,799 annual savings on a 28' pup. Fuel savings with maximum durability.

↔

Indestructible Brackets

Same proven impact-modified nylon brackets as the full Gen 2 system, 180° flex both directions.

System Components

Everything in the Lite System.

Each component is presented as one connected system, with editable images, text, labels and bullets.

01
Core Component

Lite Skirt

An 11' composite skirt panel engineered for maximum aerodynamic benefit at minimum weight.

  • 132" x 27" panels, curbside and roadside
  • 67 lbs per set
  • Integrated cross-member rib cover
  • 6 brackets per trailer, 3 per side
  • Covers 28' to 53' configurations
Lite Skirt Image
02
Core Component

AeroEnd™ Top Fairing

Flush-mounted to the rear of the trailer roof, always fixed, no floppy top.

  • 29 lbs
  • 100" to 102.5" flange width
  • TPO material, standard white
  • Compatible with both trailer types
  • 20 min install, one technician
AeroEnd™ Top Fairing Image
03
Core Component

Energy Flaps

Patented angled louvers direct spray downward and out of the driver's sideview.

  • Available: 18"x30" and 24"x30"
  • 6–8 lbs per set
  • Impact-resistant polypropylene
  • 5 min install, one technician
  • EnerLogo™ custom branding available
Energy Flaps Image

Certified Fuel Savings

Two Configurations.
Both Certified.

Lite is presented as a performance dashboard, with savings, weight, clearance, and install numbers grouped into one clean view.

0
53' Trailer, Lite Skirt + AeroEnd™ Top Fairing
Gallons Saved / 1,000 Miles
$0,778 Est. Annual Savings
0 Gal / 1,000 Mi
0
28' Pup in Tandem, Lite Skirt Only
Gallons Saved / 1,000 Miles
$0,799 Est. Annual Savings
0% Fuel Economy Improvement
0% Max Fuel Economy
Improvement
0 lbs Total System
Weight, 53'
0" More Ground
Clearance
<1.5 Man-Hours
Full Install

MVTS Certified™ at 65 MPH on modern Class-8 trucks. 53' system tested Sept 2020, 28' pup tested June 2022. Annual savings estimated at 125,000 miles/year at average diesel prices. Actual results may vary based on configuration and operating conditions.

Product Snapshot

Lite System Component Details.

Use this section as a simple website-level spec overview. Final fitment and installation should follow the current Energy Guard Lite installation manual and approved trailer configuration.

Lite Skirt

Skirt
Panel Size (each) 132" x 27"
Kit Weight 67 lbs / set
Material Fiberglass Reinforced Composite
Bracket Material Impact-Modified Nylon
Bracket Flex 180° Both Directions
Brackets per Trailer 6, 3 per side
Ground Clearance Up to 6" more than competition
Install Time 30 min, 2 technicians
Colors Black or White
Warranty EverGuard® Lifetime

Includes integrated rib cover.

AeroEnd™ Top Fairing

Fairing
Typical Weight 29 lbs
Flange Width 100" to 102.5"
Material Thermoplastic Polyolefin, TPO
Boxed Frame 90° bend + tape
Extended Flange 180° bend, no tape
Install Temperature 50°F – 100°F indoors
Install Time 20 min, 1 technician
Bolt Torque 18–20 ft-lb
Color White
Warranty EverGuard® Lifetime

Verify legal height requirements before installation.

Energy Flaps

Flaps
Fuel Economy Gain 3.6%
Gallons Saved 4.2 gal / 1,000 mi
Available Sizes 18"x30" / 24"x30"
Weight per Set 6 lbs / 8 lbs
Material Impact-Resistant Polypropylene
Directional Yes, correct orientation required
Custom Branding EnerLogo™ molded in
Install Time 5 min, 1 technician
Warranty 2-Year Limited

MVTS Certified™ vs. solid flaps at 65 MPH on 28' double trailers.

EverGuard® Lifetime Warranty

The Industry's Only Written Lifetime Warranty.

Every Lite skirt panel, bracket, and AeroEnd™ top fairing is backed by the EverGuard® Standard Limited Lifetime Warranty, effective January 1, 2026. Energy Flaps carry a separate 2-Year Limited Warranty.

Skirt & AeroEnd™ EverGuard® Lifetime
Energy Flaps 2-Year Limited
OEM Registration Automatic at trailer build
Aftermarket Online within 90 days

Get the Lite System

Lighter Load.
Same Edge.

Tell us about your trailer mix, pup doubles, 53' dry van, or both, and we'll put together the right Lite configuration with certified fuel savings numbers for your operation.

Contact Sales Visit EnergyGuard.com